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Category Archives: brazed

The Sapien

29er bike, 650b custom frame, bicycle, brazed, custom frame, custom mtb bicycle frame, custom tips, downhill bike, hand built bicycle frame, hand built custom bicyles, lugged, machinery, primate 29er bicycle, primate frame, tools, Welded, workshop0 comments

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Well this is one special ride , a good mate Steve Hinchliffe test rider for mountain biking Australia told me he had come up with a great single pivot frame idea I was keen as to get involved . Steve had come up with a great linkage design using the linkage programs , I took the points from his design and transfer it to my auto cad program and create a frame based around the suspension positions . Being a prototype I wanted to build a frame for my self to start with to make sure it all worked and nut out any bugs before I built one for my mate . The main frame came together pretty quickly , I then spent a bit of time working out how I was going to construct the swing arm . As with all my builds i like to try new things and test new ideas and this build gave me a chance to try something that I have had in mind for a long time. I love the look of the lattice sub frame on ducati moto’s and had wanted to do something similar on a bike and this swing arm turned out to be the perfect opportunity. This frame was designed to be a 29″ frame but I have been very keen on the 650b wheel size so I added a couple of changes to enable the ability to run either wheel size , to this end I use my eccentric BB to be able to change the bb Hight and with a 200x 57 shock for the 650b and 200×50 for the 29″ wheels and a very short 420mm rear wheel length and 6″ travel this was looking like a great bike .next was the finish, I played with a couple of color ideas but with all the beautiful fillet brazing I wanted to try the clear powder coat again and the boys at advance abrasive blasting did a spectacular job as always 😉
As with all new projects till you get to ride your new creation you can never be sure how it will behave , well first ride blew me away this bike climbed amazingly and held it own even better on the down hill run but being something I had created I needed external input to see if what I thought shared buy others , enter Steve the prefect tester as he is on all the latest industry bikes every for this work , well his first quick test ride ended up stretching out to over an hour ride ( as I sat in the park weighting ) and the smile on his face pretty much told me what he thought 😉 truly a special riding bike . I am refining and modernizing a few things but I will be offering this frame as a custom production frame . Keep an eye out for the next Sapien incarnation .
Stay upright

A couple A wedding and a tandem

29er bike, bicycle, brazed, columbus tubing, custom forks, custom frame, custom tips, hand built bicycle frame, hand built custom bicyles, hand built tandem bicycle frame, lugged, Welded, Wet Sprayed1 comment

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I was really glad and very privileged to be asked to build a tandem for a couple of previous customers , especially as this bike was for there wedding .
Rudy and Dimity had a good idea of what they wanted in there bike and after a bit of back and forward I had a design drawn up and the fun began . There was a lot of first’s for me in this build ( always interesting and challenging ) the first was using the S&S couplers , as it was for such a special occasion I wanted to do something special for them so I came up with the idea of cutting and filing out hart shapes in the couplers , this was quite an undertaking and took a good couple of weeks to complete but was well worth the effort . I needed to build the frame to be able to handle fully loaded touring so i was using over size tubing but I still wanted to keep a classic look to the bike to this end I cut some and fitted some custom lugs that matched the S&S couplers profile giving a nice look and adding additional strength to the frame . Next new thing was using gates belt drive , a big job working out spacing and tensioning as there is no room for error with the belts . Then to finish it all off my beautiful partner Meg lofts from ahoy birdy made a custom solid silver head badge with their initials carved into it . All in all this build turned out amazing and to have the happy couple ride away from there ceremony on it was defiantly a privilege to be able to have been part of 😉
Stat upright ..

Bens big cargo bike

20" BMX, 26" custom frame, bicycle, brazed, cargo bike, courier, custom built bicycle frame, custom built hard tail street frame, custom forks, custom frame, custom mtb bicycle frame, custom tips, hand built bicycle frame, hand built custom bicyles, machinery, messenger, primate frame, tig bike frame set up, Welded, Wet Sprayed, workshop0 comments

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Well here is another build that is a little different , Ben asked me to build him a cargo bike that needed to fill a few specific requirements he wanted the handling and response that you get from a pull pull cable steering sys and a big carry bed but most importantly it had to be very strong as he would be carrying around his most precious asset his new born son. So I set to work creating his super cargo frame, I have been very happy with my cargo bike and but i was very glad to have this opportunity to improve a few things with this build. with all one off complex builds there are always many challenges to deal with and this build was no different but the end results have come up to and bettered my expectations and I am very much looking forward to seeing the complet bike built up and running. Well if you live in Brisbane look out for a crazy green cargo bike rolling the streets.
Stay upright 😉

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6″ is more than enough

26" custom frame, bicycle, brazed, custom built bicycle frame, custom built hard tail street frame, custom mtb bicycle frame, custom tips, downhill bike, hand built bicycle frame, hand built custom bicyles, machinery, primate frame, single speed, tig bike frame set up, Welded, workshop4 comments

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Well it has been a couple of years since I first came up with the idea of building a short travel bike . lots of time spent on auto cad working out angles geo and clearances, originally I had planed to get some plates CNC cut and have the swing arm as a bolt together unit but as happens I kept putting other (paid jobs) ahead of this build . I have been working on a new suspension frame design with a good mate who is a gun when it comes to suspension design so I figured now was a good time to revisit my half finished frame re working the swing arm design to be more in tune with the style of frames I am planing to build in the future. To this end I learnt a lot and I’m very happy with the end result, I’m looking forward to seeing how she performs on the trail.

Stay up right 😉

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A private build for Bob

26" custom frame, bicycle, brazed, columbus tubing, custom frame, custom mtb bicycle frame, hand built bicycle frame, hand built custom bicyles, refurbished bicycle, Welded, Wet Sprayed0 comments

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This project came to me from Bob at Stanmore cycles . The original request was to replace the seat tube on his custom XC hard tail , when I got the frame and saw the rust that had eaten thrue the seat tube and the fact that there was other rust holes on the seat stays I was loth to repair what was very lightly to be a rust bucket thrue the rest of the frame as well , after extensive discussions with Bob we decided to build a new frame . Bob wanted the geo to be exactly the same as his previous frame , I clocked it up in my old jig witch I like to use for this type of build as when it is all set up it stays clocked till the new tubes slid in and presto a dead copy is born , after clocking the old frame up I did find some pretty funky angles going on (75deg seat on a XC frame ? ) and a pretty high BB but even though I tried to convince Bob that a few Tweaks to the geo would make for a better handling bike more comfortable ride he was set on keeping to the original design so I did just that , the only changes where room for a slightly wider wheel and the addition of disc tabs and a brace bridge to support it . With the additional disc tab + bridge and a slightly thicker wall seat stay to handle the loads of disc brakes we where only 10 grams heaver than the original frame ,happy with that .
She is off getting the star enamblers beauty treatment at the moment and Bob should be riding her very soon .
Stay upright 😉

Lea’s light touring frame

bicycle, brazed, columbus tubing, custom built bicycle frame, custom forks, custom frame, hand built bicycle frame, hand built custom bicyles, Welded, Wet Sprayed1 comment

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I received Lea’s order through Steve hog of cycle fit he had fit her out for a light wight touring set up so i was off doing the rounds mixing and matching tube sizes and wall thickness to achieve the best results the end tubes selection was Columbas zona set with 8-5-8 butting on the top and down tube Columbus cyclo cross S bend seat and chain stays . The build went together very well with the usual many fiddly hours fitting all the assorted braze on fitting that come on a touring frame . The color choice was spot on and this frame really looks amazing . Lea is of on her first tour with her new bike and I look forward hearing about the trip 😉

Terry’s aero tubed single

bicycle, brazed, columbus tubing, custom built bicycle frame, custom built hard tail street frame, custom cyclocross frame, custom frame, custom hand built track bike frame, custom mtb bicycle frame, custom tips, hand built bicycle frame, hand built custom bicyles, hustler frame and custom forks, primate frame, single speed, Welded, Wet Sprayed0 comments

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This is the second frame I have built for Terry ,
This time round we went for a lovely Columbas life tubed Phil woods eccentric BB single speed frame. In the past I have used 45% silver to fillet braze the aero tubes to minimize heat distortion on the tubes as you have very little play in the way of cold setting with the life tube sets but this time I chose to use mag bronze and a very careful tacking and welding sequence she came out perfect . Terry chose the color scheme for the frame and with all the rest of the components done in black this will be a very striking bike . Hope you Enjoy her Terry .
Stay upright .

Matt’s build your own frame

bicycle, brazed, build your own bike frame, columbus tubing, custom built bicycle frame, custom forks, custom frame, custom hand built track bike frame, custom tips, hand built bicycle frame, hand built custom bicyles, lugged, single speed, track tips repair on bicycle frame, Welded, workshop1 comment

well Matt is the first customer to go thrue my build your own frame course it was a learning experience for both student and teacher . the results speak for them selves and matt’s wide grin said it all after his maiden ride. Matt has already booked in to build his next frame a very nice light tubed road weapon next.  well done bro

Stainless Steel Magic

Stainless Steel Magic

bicycle, brazed, custom built bicycle frame, custom frame, custom mtb bicycle frame, hand built bicycle frame, hand built custom bicyles, machinery, primate frame, Welded, Wet Sprayed3 comments

well this is Terrys SS frame back from the painters and man it sure came up a treat .

This build has been a great challenge and the frame really is one of the best I have built to date . she came in at 1.4 kg and looks like it will be a very lively frame to ride .

Ill put some shots up when Terry gets her all built up and gives me a review on how she rides .

stay upright Tarn.

 

 

Primate Frame Sale

Primate Frame Sale

bicycle, brazed, carousel, columbus tubing, courier, custom built bicycle frame, custom built hard tail street frame, custom forks, custom frame, custom hand built track bike frame, custom mtb bicycle frame, custom tips, fixed gear, fixie, hand built bicycle frame, hand built custom bicyles, lugged, primate frame, refurbished bicycle, single speed, Welded, Wet Sprayed, workshop0 comments

Here are some frames that I have for sale at very reduced prices , some of them are customers who fell through ,  others are stock that has been around to long .all are hand-built all have star enameler  paint jobs all are top quality. contact me if you need any more info on any of them. freight is $60 sent to all major city’s in OZ .

FRAME #1 $800

Primate fillet brazed double butted Columbus tubed /paul components tips / fixie with star enamelers paint job

Effective TT =586   /  ST =446  /  HT ang = 72.5 / ST ang = 72.5 / kg = 1.6 / 1 1/8  head tube / 27.2 seat post

FRAME #2  $500

Primate  cinelli lugged dedacciai tubed fixed free frame , has my custom tips, no cable guides but a rear brake bridge.

This one is very cheap as it has a small dent on the TT due to the bike being knocked over at another shop check the photos. frame is un ridden was built up then striped down again.

TT=53.5 / ST=53.5 / HT=73.5 deg / ST=73 deg / kg=1.8 / 1″ forks / 27.2 seat post

FRAME #3 $900

Candy Cranks Cenelli lugs Dedacciai tubes brake bridge  no cable guides fixed free frame and Dedacciai forks

TT=55 / ST=53.5 / HT=73.5 deg / ST=73.5 deg / Kg=2.6 with fork / fork rake 32mm / 1″ fork / 27.2 seat post

FRAME #4 $700

Candy Cranks proto type this was the first concept CC frame when we where testing out what wanted to do with them, has cenelli lugs and Dedacciai main tubes uses round tapered stays in the rear and old school campagnolo tips. this one has a very tight rack fork as i had intended to use this frame as a trick polo rig but never got round to building it up.

TT=55.5 / ST=52 / HT=73deg / ST= 73.5deg / Kg 2.7 with fork / fork rake 25mm / 27.2 seat post / 1″ forks

FRAME #5 $1000

This is a Bosevski road frame and fork John is no longer building his beautiful frames and this is truly a piece of history, not only is it a Bosevski but it is the personal frame set of the builder made with Cinelli SLX ribbed tubes and Cinelli lugs, internal cable guide on TT, Cinelli fork crown and blades. candy apple trans red paint. All I can say is its more than  beautiful it truly is a piece of art work.

TT=58 / ST=58 / HT=72.5deg / ST=73deg / Kg=2.6 with forks / fork rake =45mm / 1″ forks / 27.2 seat post

FRAME #6 $800

Hear is another Bosevski road frame this is one of Johns last frames ,this one is a fillet brazed main and rear with a lugged BB shell, Dedacciai tubes ,internal cable guide on TT .another beautifully crafted frame this one is un ridden and ready to be built up into something special.

TT=57.5 / ST=57 / HT=72deg / ST=73.5 deg / Kg=1.8 / 1″ forks / 27.2 seat tube

FORKS $220

I made this set of forks for a candy cranks ally cat prize but we didn’t end up using them. they have the rifled columbas steerer tube and Dedacciai fork blades and columbas crowns

(This set will fit the Bosevski pictured above)

crown to thread = 156mm / axle to crown = 359mm / rake = 35mm

Complete Bike $2500

Hear for sale Is Meg from Candy Cranks Fixie. this is a very tidy wip and Meg is only selling it as her new ride get all the an attention leaving this ride to gather dust

I don’t know what brand the frame is as it was already sand blasted when I picked it up but it is a very high-end light frame, I removed all the cable guides and gear hanger then had star enamelers do the paint.

forks are Campagnolo that we had sprayed to match the frame .

wheels are low profile Phil woods hubs in anodized red fixed free flip-flop rear black dt swiss double butted spokes tied & soldered, laced to white deep V rims with maxxis tires.

Phil woods BB / 105 shimano cranks, striped and painted white/ Thompson stem and seat post / shimano dura-ace front brake / msk quick release peddles  / soma tow cages and Toshi straps / pro bull horn bars.

this one will be $95 to send to any major city in OZ

TT=52 / ST=51

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